Engineering & Prototyping

When the default isn't enough

At FOLITEC, engineering and prototyping form the foundation for application-specific solutions.

Many process challenges cannot be solved with standard components. That is why we develop a robust solution—technically sound, precisely implemented, and consistently designed to deliver stable measurement results and high system availability.

Typical tasks

FOLITEC Engineering & Prototyping

Do you have a material, a measurement range, and an installation scenario?

We supply the right thickness measurement system.

Engineering & Prototyping

As an engineering team with experience in complex industrial projects, we translate requirements into a functional testing or measurement solution that can be reliably integrated into everyday production.

The focus is on customized inspection and measurement stations as well as automation concepts that are precisely tailored to the material, process, and specifications. Typical applications include inspection and measurement stations for thickness, distance, position, and geometry (2D/3D), camera-based systems for defect detection, surface inspection or component identification, as well as force and displacement measurements for the reproducible testing of functional features such as latching or click mechanisms. In addition, we implement automated testing and sorting cells including robotics, in which components are tested, evaluated, and reliably separated into good and defective parts. Another focus is data acquisition and traceability, so that quality data can be permanently documented, evaluated, and utilized for process optimization.

To achieve this, FOLITEC combines a practical engineering stack: 3D design and simulation, 3D scanning of existing components, prototyping via 3D printing, integration of sensor technology, image processing, and control systems, as well as turnkey commissioning. What matters is not just the technical concept, but its consistent implementation into a robust, low-maintenance, and process-reliable total solution.

Our approach is clearly structured and minimizes project risks:

  • Requirement
  • Concept
  • Prototype
  • Validation
  • Series Installation/Integration

 

During the prototyping phase, we validate the measurement principle, mechanics, and evaluation logic under realistic conditions before designing and integrating the production solution. This results in solutions that not only perform well in test setups but also operate reliably and consistently on the production line.

If you have a specific task or would like to evaluate a new solution: Request an engineering workshop (brief, focused) or send a technical project inquiry directly—ideally including the material, measurement objective, and installation situation.

FOLITEC Engineering & Prototyping

Camera test

Defects, surface, presence, identification – inline and process-reliable.

2D/3D Surveying

Accurately measuring geometries – for quality inspection and process monitoring.

Force-Displacement Test

Reproducibly test functional features such as latching or clicking mechanisms.

Traceability

Collect and document quality data and make it available for analysis.

Contact

Are you planning a new system or looking to upgrade an existing line?

Send us the material, measurement range, and installation details—we’ll get back to you with a clear recommendation.

Schedule a callback